is urethane foam?
are the differences between the foam
density is used for flotation in the bottom of a
there a hazardous fee for
will I need to use the
much time do I have to pour the
I use multiple pours for large
much do I need to
I use the foam
much foam will I need to fill my
you sell any spray
12. I want
to release this foam from a mold what should
I use this foam for making
this foam completely water
I dissolve this foam once it has fully
can I make sure to get good expansion when
working with the
the foam blow out the walls of my mold or cavity
when it is
I fill a pipe with the foam?
1. What is
Our urethane foam
is a two part, pour in place liquid that when
combined and mixed thoroughly will expand into a
rigid, closed cell polyurethane foam?
2. What are the
differences between the foam densities?
The densities of
the foam refer to the weight of the foam when cured
per cubic foot (12" x 12" x 12"). Higher densities
will result in a heavier foam which is also
stronger. We have listed brief examples of hardness
and physical properties to help you select the
Please also be aware that as you increase in
density your expansion ratio will decrease,
resulting in a higher cost per cubic foot of cured
3. Which density
is used for flotation in the bottom of a boat?
Our 2LB foam is
generally used for most marine flotation
requirements due to its good flotation properties
of approx. 60 lbs of buoyancy per cubic foot. For
flotation applications requiring some structural
elements such as helping to support your deck or
strengthening between stringers or bulkheads we
would recommend using our 4LB density foam,
which is also appropriate for filling around gas
4. Is there a
hazardous fee for shipping?
No. These liquids
are not considered hazardous and can ship via
UPS Ground or Air shipping methods.
5. What will
I need to use the foam?
You will need
containers to measure and mix the foam and stir
sticks to mix the two parts together. Gloves and
eye protection are strongly recommended. This
product will out gas carbon dioxide when expanding
so for safety you should always work outdoors or in
a well ventilated area. You can use a solvent such
as acetone, denatured alcohol or lacquer thinner to
clean up when the product is still liquid, however
urethane foams will stick to virtually everything
except slick plastics so you should cover-up
anything you do not want the foam to
6. How much time
do I have to pour the foam?
After you have
combined the two components you have approximately
45 seconds before the foaming process begins. We
recommend that you stir the liquids vigorously for
25 seconds, after which time you have another 20
seconds to pour the foam into place. The foam will
fully expand in 5 minutes and be fairly hard in
about 15 minutes.
I use multiple pours for large jobs?
Yes, this foam can
be poured in layers. For best adhesion you should
wait at least 15 to 20 minutes before pouring over
a previous batch.
8. How much do
I need to order?
You will need to
calculate the volume of your cavity by multiplying
the length x width x height
Example: 2 Ft x 2 Ft x 4 Ft = 16
If calculating in inches convert all measurements
Example 24 inches x 24 inches x 48 inches = 27,648
CUBIC INCHES. Now to convert to cubic feet you
much divide that number by 1,728 which equals 16
See FAQ question
determine volume on a cylindrical type shape such a
I use the foam outdoors?
Yes. Our expansion
rate of the foam is based on temperatures of 80
degrees F at moderate humidity. When using this
foam in temperatures below 80 F you will see a
reduction in expansion. At 50 degrees F you would
probably only get half the normal expansion. For
using the product during winter months it is ideal
to work in a heated garage/shop in which you can
get the product temperature and air temperature up
to about 80 F.
10. How much
foam will I need to fill my pontoon?
First of all, yes
you can fill your pontoon with this foam, however
it needs to be completely dry and any known holes
should be repaired before pouring this foam in.
question 14 regarding water
In order to calculate the volume of a cylinder
shape you must have the diameter of the
pontoon(measurement from side to side) and the
total length of the pontoon.
Example: Your pontoon size is 18 inch diameter x 14
First convert everything to inches. 18 in diam. x
168 inches long.
Since most pontoons are round we need the determine
the area of this round part.
Area is radius squared times pi (3.14).
We know that an 18" diameter is a 9" radius.
9" x 9" x 3.14 = 254 square inches
Now we multiple the area by the length.
254 sq. inches x 168 inches long = 42,672
Lastly we convert that to cubic feet.
42,672 divided by 1,728 = 24.69 cubic feet of total
space to fill.
This might not be an exact science since not all
pontoons are completely round and usually they
taper to each side, but this will give you a good
11. Do you sell
equipment to spray your foams?
No. Our foams are
strictly designed for pour-in-place
12. I want
to release this foam from a mold what should
Well if your mold
is made from something already smooth such as a
plastic, metal or fiberglass than you can normally
use our mold release called Partall # 2 paste
product is applied like a car wax. Multiple coats
should be applied to new molds. The more coats you
apply and the better you buff the wax between each
coat the easier the foam will release.
For porous molds such as wood or plaster these
should first be sealed with either a lacquer,
polyurethane or shellac in order to create a smooth
surface in which to work. Then you can apply the
Partall paste wax as described above.
For people that don't want to go through the steps
above you can line your mold with a slick soft
plastic such as plastic drop cloths or plastic
sheeting and this should peel off the foam once
cured but it probably will leave some
I use this foam for making decoys?
Sure, the most
common foams for making decoys are our 4LB and 8LB
densities. The actual density you decide on should
be based upon your desire for strength(8LB) versus
14. Is this foam
Yes, but with the
following caveat. The foams that we sell are
considered closed-cell, which means that each cell
that makes up the foam structure is completely
closed off from surrounding cells which prevents it
from acting like a sponge. It is completely safe
for this foam to be in contact with water for
hours/days/weeks and even months with no adverse
effects. However, it should never be submerged in
contact with water permanently. Over a period of
years the water contact can begin to soften the
foam and cause it to lose its closed-cell status.
This foam is designed primarily to be used as an
insurance policy in case of damage/holes that could
cause a vessel to lose buoyancy. Pinhole sized
openings would essentially have no effect on the
foam since the amount of exposure is so minimal but
you should always make repairs as soon as possible
to keep the foam effectiveness as good as possible.
This will be the case with all after market
closed-cell polyurethane foams and even
manufacturer installed foams.
I dissolve this foam once it has fully cured?
No. This foam is
designed to be completely solvent resistant once
cured. Gasoline and acetone will not cause any
destruction of this foam. Please prepare ahead of
time by covering any objects/areas that you do not
want to come in contact with this highly adhesive
product. If you do happen to spill some foam and it
cures you will have to either sand or scrape the
16. How can
I make sure to get good expansion when working
with the foam?
The two things that
are most important to achieving good foam expansion
are as follows.
1. Temperature. If working below 80 degrees F you
will notice a slight reduction in expansion. If
trying to work in 40 to 50 degree weather you will
be lucky to get half the ideal expansion. Try to
work in a heated area, the liquids are not
considered flammable so you can use a heater
nearby. Also be sure to warm up the product before
use to at least 80 degrees, either by storing in a
heated room or by submerging the containers in a
bucket or warm water. If you're already working in
warm conditions these temperature precautions are
2. Mixing Quality. The two liquid components should
always be stirred together for at least 25 seconds
as vigorously as possible before pouring. If
working with more than 1 gallon at a time a high
speed drill mixer would be a good idea. If you try
to mix 2 gallons of liquid together with just a
stir stick you will not get a good enough mix
resulting in a flawed chemical reaction with
reduced expansion. Try working in smaller liquid
quantities and pouring the product in layers
approximately 15 to 20 minutes
17. Will the
foam blow out the walls of my mold or cavity when
it is expanding?
The foam does exert
pressure while it is expanding, however it flows to
the path of least resistance. So long as your
cavity/mold has one side unrestrained for the foam
to expand to then you will not see any distortion
of your cavity walls.
If your cavity/mold is completely closed with only
a small vent or pour hole to access we recommend
pouring the foam in small batches so that you do
not overfill your cavity and risk putting pressure
on the walls. Wait approximately 20 minutes before
pouring in the next batch of foam.
There are instances where multiple pours are not
possible, in these cases you must do as much
calculating as possible beforehard to determine the
volume of your cavity and mix up no more than 10%
extra foam than what your cavity will
I fill a pipe with the foam?
The answer would
depend on the diameter and distance of the pipe. A
1 foot diamater, 3 foot long pipe would be no
problem. A 1 inch diameter, 20 foot long pipe would
be impossible. Since the foam only remains liquid
for about 45 seconds, it can only flow
approximately 5 feet before it starts to gel and
expand. When pouring the foam into a pipe, also
remember that the liquid will coat the inside walls
of the pipe and expand thereby clogging the opening
on a small diameter pipe. We recommend testing the
foam first for this type of application since
results can vary on each application.